VALVE & ACTUATOR HEALTH

Thousands of valves and actuators move the plant, but degraded stroke times, drift and passing seats are only found on test or after a leak, driving emergent work and safety-case questions.

Actors

  • I&C Engineer
  • Valve SME
  • Maintenance Planner

Systems / Vendors

  • DCS
  • AVEVA PI
  • IBM Maximo

Business Question

"Which safety-related valves are drifting toward their acceptance limits before the next surveillance?"

What SPoG Does

  • Trends stroke time, position error and leak indicators for every monitored valve.
  • Flags drift toward acceptance limits and ranks by safety-case significance.
  • Triggers surveillance or maintenance before a limit is breached.

Outcome Metrics

−40%

Emergent valve work

Earlier

Drift caught before limit breach

Always

Safety-related valves in view