ROTATING EQUIPMENT HEALTH

Rotating plant fails between rounds. Vibration lives in one system, temperature in another and run-hours in a third, so a bearing or seal degrading for weeks only becomes obvious when it forces an unplanned shutdown.

Actors

  • Reliability Engineer
  • Rotating Equipment SME
  • Control Room Supervisor

Systems / Vendors

  • Bently Nevada System 1
  • AVEVA PI historian
  • IBM Maximo

Business Question

"Feed pump 2B has been trending warm for a week. Do we run to the outage or intervene now?"

What SPoG Does

  • Correlates vibration, temperature, lube and process signals per machine into one live health score.
  • Predicts time-to-failure and ranks machines by availability and safety impact.
  • Raises a work order with the evidence attached, scheduled into the right window.

Outcome Metrics

−30%

Unplanned rotating-equipment trips

Weeks

Earlier warning before failure

100%

Machines on one health view